Tell us a little about yourself
Hi, I am Joel and I am 23 years old. I am a Mechanical Trades Assistant at Orange Sky Australia and I specialise in anything carpentry or technical drawing related.
What are you building at the moment?
We are in the final stages of building a laundry van that is headed to the Aboriginal and Torres Strait Islander community of Palm Island in North Queensland. We are using a Mercedes Sprinter like we use for our hybrid vehicles, but this time we started with a cab chassis [a truck body]. The canopy was custom made and built off site.
What was it like planning the build?
We got the news that we had to build a vehicle for Palm Island and white-boarded the pros and cons against our current fleet. We then looked at our hybrid vans and laundry vans; how they function, how they can be maintained and how future-proof they are. A few options became clear when discussing the Lockhart River truck around the mechanical quality of the vehicle. It has not always been the easiest of vehicles to maintain so we made the decision to purchase a new vehicle. When everything was drawn up on the whiteboard, we landed on the purchase of a box body cab chassis; the first of its kind for Orange Sky.
What were some of the most important parts of the build process?
A lot of planning goes into this type of build but all of the systems already in our other vehicles stay the same. We have a great base to start with but there is a lot of research and design that needs to happen before the build starts and throughout the whole process. I did a lot of research on the spacial layout of the van and how different components fit inside. Damien specialises in the weight restriction, Nic M looks after the systems, Nic P the mechanical and Steven the electrical. We map all the dependencies on on a little pie chart and get to work.
How do you work together?
Usually we will have a big catch up at the start of the build and try to forecast what the week looks like. We will then try to estimate any times that the van is going to be inaccessible for example, when it goes to get exhaust done or if we have an electrician in to work on something specific. In terms of the actual HQ staff, it is pretty organic as a result of us building a lot of vans together.
What was the hardest thing about the build?
The weight restrictions. It’s a tight payload so we don’t have a lot of weight to work with before it has to be converted to a light ridged license. This would restrict the number of volunteers that could drive and gets in the way of our flexible volunteer models. Other restrictions are space and format for the onboard water.
Did you take a lot of ideas from other Orange Sky vehicles?
A lot of the build followed a similar format to other Orange Sky vans. All of the different workable sections of the van like the burner that heats the water, the pumps the water around and washer manifolds are still in their separate components. It was potentially easier to lay out all of the parts because it does not have the restrictions of the other vans, it is a box shape and a lot easier to square off and design flexibly.
Why do you think it is important for Orange Sky to offer laundry service in Palm Island?
I didn’t realise the need for a vehicle in remote communities in Australia until I had the opportunity to visit Orange Sky’s laundry truck in Lockhart River. I now know that it is not just individuals doing it tough, it is entire communities that don’t have access to these facilities. By going there and seeing the impact that out first remote vehicle is having in Lockhart River, it is a no brainer that we need to be in as many places as possible. Palm Island is just one of the many remote communities across Australia where we can have a massive impact.
What is next for the build team at Orange Sky ?
Next is working out all of our safe working instructions for the Palm Island vehicle. Before vans launch, we need to have a set of work instructions that someone in Palm Island can use, i.e. easy to understand guides for someone in Palm Island to change the detergent drum or clean a washing machine.
At this stage we also take a lot of documentation for ourselves by troubleshooting and diagnosing issues over the phone. I will do a lot of drawing and documenting so we can leverage the success of the build and replicate for further vehicles. We can then have a lot of the parts pre-fabricated before the next chassis arrives.
What makes Orange Sky special as part of the build team?
The freedom to make suggestions. I have never been in a workplace where I have felt like a senior member of a team as a 23 years old. You don’t feel like you are limited by your experience or your age. That is the coolest thing for me.
Interested in joining the team?
Check out our volunteer page to find out more and register to get involved.
